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Table 1 Results of the techno-economic analysis

From: Towards microalgal triglycerides in the commodity markets

 

Base case

Growth phase: 2.17% PE, 4% TAG w/w

Stress phase: 1.48% PE, 24% TAG w/w

30 °C max. culture temperature for cooling

Current process technology

Optimized case (1) in Fig. 4)

Growth phase: 6% PE, 4% TAG w/w

Stress phase: 4.10% PE, 60% TAG w/w

40 °C max. culture temperature for cooling

Optimized process technology*

Total costs (M€ year−1)

25.6

28.2

Biomass production (Kton year−1)

3.8

8.7

TAG production (Kton year−1)

0.5

3.7

Biomass cost (€ kg−1)

6.7

3.3

CAPEX (M€ year−1)

9.7

14.4

OPEX (M€ year−1)

16.0

13.9

Initial investment (M€)

140.8

210.1

Produced energy (GWh year−1)

26.0

70.9

Consumed energy (GWh year−1)

22.8

38.0

Net energy ratio

1.1

1.9

  1. * Flow velocity is reduced from 0.45 to 0.3 m s−1 during the day and to 0.23 m s−1 during the night. Harvest is performed by pre-concentration of the biomass by microfiltration followed by centrifugation instead of using centrifugation only; flue gas is used as CO2 source instead of commercial CO2; 310 operational days per year instead of 300; reduced number of employees (one manager, one supervisor, eight operators instead of one manager, three supervisors and 28 operators); cleaning reduced from three times to one per year; the fraction of the facility used to prepare inoculum is reduced from 10 to 5% of the growth area