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Table 3 Summary of technoeconomic analysis for co-production of ethanol, electricity, and MCFAs in a lignocellulosic biorefinery

From: Increasing the economic value of lignocellulosic stillage through medium-chain fatty acid production

Description

Size

No.

Installation factor

Total capital and installation cost

Additional capital expenses for MCFA production

 Mixed culture fermentation reactors

4 MG

4

1.0a

$7,540,000

 Mixed culture fermentation agitators

30 hp

4

1.5

$317,000

 Mixed culture fermentation feed pumps

2500 gpm

4

1.0a

$227,000

 Caustic feed system

300 gph

4

1.0a

$29,800

 Liquid–liquid extraction

4700 ft3

2

2.4

$860,000

 Solvent feed system

50 gpm

1

2.4

$29,200

 Distillation column 1 (solvent recovery)

630 ft3

1

2.4

$1,420,000

 Distillation column 2 (MCFA separation)

240 ft3

1

2.4

$797,000

Description

Cost per ton

Annual operating expense

  

Additional operating expenses for MCFA production

  

 KOH

$866

$14,000,000

  

 2-Octanol

$1402

$9,660,000

  

Description

Production

Annual revenue

  

Additional revenue for MCFA production

  

 Electricity

3759 kW

$1,810,000

  

 HA

1877 kg h−1

$47,450,000

  

 OA

169 kg h−1

$7,490,000

  

Description

Ethanol–electricity co-productionb

Ethanol–electricity–MCFA co-production

  

Comparison of ethanol–electricity co-production to ethanol–electricity–MCFA co-production

  

 Total co-product revenue

$6,600,000

$56,800,000

  

 Total capital investment

$422,900,000

$441,200,000

  

 MESP

$2.15

$1.76

  

 MESP (gasoline equivalents)

$3.27

$2.68

  
  1. Capital expenses, operating expenses, and co-product revenues were used to update the NREL TEA cost model. Additional information is provided in Additional file 3
  2. aInstallation is included in the equipment quotes obtained from Humbird et al. [2]
  3. bThese values were obtained from Humbird et al. [2]