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Table 2 Comprehensive comparison of common harvesting processes in microalgal biomass production

From: Biotechnologies for bulk production of microalgal biomass: from mass cultivation to dried biomass acquisition

Harvesting processes

Factors influencing feasibility

Recovery

Advantages

Disadvantages

Centrifugation

 Disc stack centrifuges

• Cell settling characteristics

• Centrifugal force

• Type of centrifuges

High

• Rapid and reliable

• Suitable for almost all microalgal species

• No chemicals

• High capital investment

• Energy intensive

• Cell damage by shear stress and high gravitational force

 Scroll centrifuges

High

 Hydrocyclones

High

Filtration

 Microfiltration

• Cell size

• Flow rate

• Transmembrane pressure difference

• Turbulent flow

Low

• Less cell disruption

• No chemicals

• Simplicity of operating and functioning

• Fouling

• High cost in filter membrane replacement and pumping

• Suitable for large volume cells

• Effective for low volume cultures

• Low permeability and selectivity of membranes

 Macrofiltration

Low

 Ultrafiltration

High

 Dead end filtration

High

 Vacuum filtration

High

 Pressure filtration

High

 Tangential flow filtration

High

Flocculation

 Chemical flocculation

• Selection of cationic flocculants

• Charge density

• Electronegativity and solubility

High

• Low cost and high efficiency

• Simple and fast

• No energy input

• Presence of metal salt residues

• pH dependent

• Recycling of medium is limited

 Electro-flocculation

• Selection of electrode materials

• Current density

• Electrolysis time

• Composition of the microalgal suspension

High

• Non-species specific

• No residual anions

• Low chemical usage

• Low power consumption

• Need for electrode replacement

• Residual metals in algal biomass

• pH changes

• Temperature increase of algal suspensions and cell damage

 Bio-flocculation

• Selection of bio-flocculants

General

• No chemicals or specific culture conditions are needed

• Highly species-dependent process

• Unclear mechanism

• Long flocculation period

• Possibility of biological contamination

 Auto-flocculation

• Changes in nitrogen, pH and dissolved oxygen

High

• No chemicals

• Neutralizing negative charge

• pH dependent

• Unclear mechanism

• Unstable

Other processes

 Flotation

• Type of collector

• pH and ionic strength

• Type of bubble formation

• Air tank pressure

• Hydraulic retention time

• Particle floating rate

High

• Short operation time

• Low space requirement

• Large scale harvesting

• High flexibility with low initial cost

• Flocculant or surfactant required

• Energy intensive

• Ozoflotation is expensive

 Gravity sedimentation

• Cell settling characteristics

• Cytoplasmic density

Low

• Simple and low cost

• Time-consuming

• Not reliable and effective