From: Assessing pretreatment reactor scaling through empirical analysis
ASE-350 (ASE) | ZipperClave®(ZCR) | Steam explosion (SER) | Large horizontal reactor (LHR) | |
---|---|---|---|---|
Operating mode | Batch | Batch | Batch | Continuous |
Sample amount (kg, dry basis) | 0.003 | 0.07–0.10 | 0.25 | 10–25 kg/h |
Operational capacity (kg/day) | 0.03 | 0.7 | 0.8 | 600 |
Biomass impregnation | In situ | Ex situ | Ex situ | Ex situ |
Heating | Oven | Steam injection | Steam injection | Steam injection |
Minimum residence time (min) | 4 | 4 | 1 | 10 |
Solids loading (\(\%\)) | 10 | 25 | 25–30 | 30 |
Conditions per day\(^\mathrm{a}\) | 9 | 9 | 8 | 4 |
Operator hours per condition\(^\mathrm{b}\) | 0.5 | 2 | 2 | 6 |
Mechanical shearing | – | – | X | X |
Rapid decompression | – | – | X | X |