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Table 1 Summary of the reactor configurations and experimental conditions for the four pretreatment reactor systems used in this study

From: Assessing pretreatment reactor scaling through empirical analysis

 

ASE-350 (ASE)

ZipperClave®(ZCR)

Steam explosion (SER)

Large horizontal reactor (LHR)

Operating mode

Batch

Batch

Batch

Continuous

Sample amount (kg, dry basis)

0.003

0.07–0.10

0.25

10–25 kg/h

Operational capacity (kg/day)

0.03

0.7

0.8

600

Biomass impregnation

In situ

Ex situ

Ex situ

Ex situ

Heating

Oven

Steam injection

Steam injection

Steam injection

Minimum residence time (min)

4

4

1

10

Solids loading (\(\%\))

10

25

25–30

30

Conditions per day\(^\mathrm{a}\)

9

9

8

4

Operator hours per condition\(^\mathrm{b}\)

0.5

2

2

6

Mechanical shearing

X

X

Rapid decompression

X

X

  1. aExpected maximum based on full-time operation over several days
  2. bIncludes the time required to prepare, run, and shut down the equipment. Compositional analysis of output streams and yield calculations is not included