Feedstock preparation and pretreatment | Enzymatic hydrolysis | Fermentation and upgrading, pyrolysis unit and lignosulfonate concentration | Wastewater treatment | Boiler | |||||
---|---|---|---|---|---|---|---|---|---|
Inputs (kg h −1 ) | 450,018.2 | Inputs (kg h −1 ) | 404,513.7 | Inputs (kg h −1 ) | 737,715.3 | Inputs (kg h −1 ) | 556,326.6 | Inputs (kg h −1 ) | 342,686.6 |
Forest residual | 91,372.9 | Pretreated pulp | 65,507.8 | Hydrolysate | 69,662.7 | Fermentation residual stillage | 8308.0 | Hog fuel | 31,297.9 |
Sulfur | 2993.7 | Corn steep liquor | 199.6 | Spent sulfite liquor | 24,604.7 | Spent sulfite liquor condensate | 1886.0 | Forest residual fines | 8223.6 |
Calcium carbonate | 2948.4 | Glucose | 3401.9 | Proprietary inputs [41] | 29,057.1 | Chemicals | 43.6 | Pyrolysis vapors | 28,503.7 |
Sodium hydroxide | 113.4 | Lime | 471.7 | Pyrolysis carrier gas | 27,215.5 | Watera | 546,088.9 | Â | Â |
Watera | 60,920.9 | NH3 | 136.1 | Watera | 587,175.3 | Â | Â | Biogas | 3527.6 |
Process waterb | 291,669.0 | SO2 | 18.1 | Â | Â | Â | Â | Sludge | 5681.5 |
 |  | HTEC enzyme | 263.1 |  |  |  |  | Combustion air | 27,215.5 |
 |  | Watera | 129,319.2 |  |  |  |  | Watera | 27,869.8 |
 |  | Process water** | 205,196.1 |  |  |  |  | Steam condensate | 210,367.1 |
Outputs (kg h −1 ) | 450,022.5 | Outputs (kg h −1 ) | 404,514.4 | Outputs (kg h −1 ) | 737,715.1 | Outputs (kg h −1 ) | 556,326.1 | Outputs (kg h −1 ) | 342,686.7 |
Pretreated pulp | 65,507.8 | Hydrolysate | 69,662.7 | IPK | 12,201.6 | Waste water solids | 11.1 | Steam | 210,367.1 |
Spent sulfite liquor | 24,604.7 | Saccharification vent | 1711.7 | Lignosulfonate | 21,191.8 | Biogas | 3527.6 | Waste | 2421.8 |
Pretreatment combined vent | 850.9 | Watera | 333,140.0 | Activated carbon | 6797.5 | Sludge | 5681.5 | Emissions to air | 102,028.0 |
Forest residual fines | 8223.6 | Â | Â | Fermentation residual stillage | 8308.0 | Emissions to air | 1017.0 | Watera | 27,869.8 |
Watera | 350,835.6 | Â | Â | Spent sulfite liquor condensate | 1886.0 | Watera | 25,207.4 | Â | Â |
 |  |  |  | Pyrolysis vapors | 28,503.7 | Recycling waterb | 520,881.5 |  |  |
 |  |  |  | Emissions to air | 16,104.3 |  |  |  |  |
 |  |  |  | Watera | 642,722.2 |  |  |  |  |
Energy inputs | |||||||||
Steam (kg h−1) | 71,939.7 | Steam (kg h−1) | 444.5 | Steam (kg h−1) | 137,982.8 | Steam (kg h−1) | 0.0 | Steam (kg h−1) | 0.0 |
Electricity (MWh) | 4.7 | Electricity (MWh) | 0.2 | Electricity (MWh) | 37.5 | Electricity (MWh) | 9.9 | Electricity (MWh) | 2.0 |