Production of (2R, 3R)-2,3-butanediol using engineered Pichia pastoris: strain construction, characterization and fermentation
© The Author(s) 2018
Received: 22 October 2017
Accepted: 23 January 2018
Published: 12 February 2018
2,3-butanediol (2,3-BD) is a bulk platform chemical with various potential applications such as aviation fuel. 2,3-BD has three optical isomers: (2R, 3R)-, (2S, 3S)- and meso-2,3-BD. Optically pure 2,3-BD is a crucial precursor for the chiral synthesis and it can also be used as anti-freeze agent due to its low freezing point. 2,3-BD has been produced in both native and non-native hosts. Several pathogenic bacteria were reported to produce 2,3-BD in mixture of its optical isomers including Klebsiella pneumoniae and Klebsiella oxytoca. Engineered hosts based on episomal plasmid expression such as Escherichia coli, Saccharomyces cerevisiae and Bacillus subtilis are not ideal for industrial fermentation due to plasmid instability.
Pichia pastoris is generally regarded as safe and a well-established host for high-level heterologous protein production. To produce pure (2R, 3R)-2,3-BD enantiomer, we developed a P. pastoris strain by introducing a synthetic pathway. The alsS and alsD genes from B. subtilis were codon-optimized and synthesized. The BDH1 gene from S. cerevisiae was cloned. These three pathway genes were integrated into the genome of P. pastoris and expressed under the control of GAP promoter. Production of (2R, 3R)-2,3-BD was achieved using glucose as feedstock. The optical purity of (2R, 3R)-2,3-BD was more than 99%. The titer of (2R, 3R)-2,3-BD reached 12 g/L with 40 g/L glucose as carbon source in shake flask fermentation. The fermentation conditions including pH, agitation speeds and aeration rates were optimized in batch cultivations. The highest titer of (2R, 3R)-2,3-BD achieved in fed-batch fermentation using YPD media was 45 g/L. The titer of 2,3-BD was enhanced to 74.5 g/L through statistical medium optimization.
The potential of engineering P. pastoris into a microbial cell factory for biofuel production was evaluated in this work using (2R, 3R)-2,3-BD as an example. Engineered P. pastoris could be a promising workhorse for the production of optically pure (2R, 3R)-2,3-BD.
Driven by depleting fossil fuels and growing environmental concern, production of bulk chemicals from renewable sources via biosynthesis is becoming increasingly desirable . 2,3-Butanediol (2,3-BD) is a crucial platform chemical with enormous applications. It can be converted to other platform chemicals such as methyl ethyl ketone, gamma-butyrolactone and 1,3-butadiene . 2,3-BD has three stereoisomers: (2R, 3R)-, (2S, 3S)- and meso-2,3-BD . Enantiopure isomers of 2,3-BD could serve as the precursor for asymmetric synthesis and synthetic rubber. It is also used as an anti-freeze agent due to its low freezing point. 2,3-BD is also a good alternative liquid fuel owing to its high energy capacity. Biosynthesis of 2,3-BD has been reported in many microorganisms. Native producers belonging to Enterobacteriaceae family such as Klebsiella pneumoniae, Klebsiella oxytoca and Enterobacter aerogenes were able to produce high titer of 2,3-BD in mixture of its optical isomers . Despite the high titer achieved in those hosts, chiral purity of 2,3-BD was not satisfactory. Moreover, the use of risk group 2 microorganisms projects a safety concern for industrial fermentation. Production of 2,3-BD via fermentation of GRAS (generally regarded as safe) bacteria has also been reported. Several Bacillus species including B. subtilis , B. amyloliquefaciens  and B. licheniformis  are effective producers of 2,3-BD. Jurchescu and coworkers reported 144.7 g/L 2,3-BD production using B. licheniformis DSM 8785, a risk group 1 bacterium . Paenibacillus polymyxa ZJ9 was reported to produce 36.92 g/L (2R, 3R)-2,3-BD with 98% purity from Jerusalem artichoke tubers under optimized conditions . Engineered hosts based on plasmid expression of heterologous pathway genes from the aforementioned microorganisms were reported. The use of non-native hosts such as Escherichia coli [9, 10] and Saccharomyces cerevisiae [11–13] offers several advantages due to their well-established genetics, higher metabolic rate, simpler process control and lack of competing pathways. Lian and coworkers reported the production of 100 g/L 2,3-BD in S. cerevisiae using glucose and galactose as carbon source .
The methylotrophic yeast Pichia pastoris has been recognized as an excellent host for heterologous protein production. Its success as a workhorse for recombinant protein production was attributed to the ability to perform post-translational modifications, high secretion efficiency of proteins and simple nutrition requirements . It is also ideal for industrial fermentation due to the GRAS status. P. pastoris can be grown to high cell density on defined medium using crude glycerol, a by-product of biodiesel production, as carbon source . P. pastoris has been engineered into microbial cell factory for the production of biofuel in recent years. P. pastoris was used as whole cell catalysts to produce biodiesel through surface display of lipases [17, 18]. Other bio-products produced by engineered P. pastoris included lycopene , β-carotene , xanthophylls , (+)-nootkatone , dammarenediol-II  and lactic acid . In this work, we aim to produce chiral pure (2R, 3R)-2,3-BD in P. pastoris using metabolic and process engineering strategies. The potential of P. pastoris as a promising host for 2,3-BD production was demonstrated for the first time.
Strains, plasmids and reagents
Primers used in this study
To clone the 2,3-BD biosynthesis genes under the control of GAP promoter, pGAPZαA was digested with Bsp119I and EcoRI to remove the α-signal sequence. The large fragment was gel-purified and blunted by DNA blunting enzyme (CloneJET PCR cloning kit, Thermo scientific, USA). The treated fragment was self-ligated to result in a plasmid pGAPZ which is used for gene expression in this work. DNA sequences of biosynthesis pathway genes B. subtilis 168 alsS and alsD were retrieved from National Center for Biotechnology Information (NCBI). Sequences of alsS and alsD were codon-optimized according to the P. pastoris codon usage to achieve better expression. The optimized genes of alsS and alsD were synthesized by Genscript (USA) and inserted into vector pUC57, resulting in pUC57-AlsS and pUC57-AlsD, respectively. alsS gene was amplified from pUC57-AlsS using AlsS-f and AlsS-r. The PCR product was digested with KpnI and SacII and ligated into pGAPZ digested with the same enzymes to obtain pGAPZ-AlsS. alsD was cloned into pGAPZ to result in pGAPZ-AlsD with the same manner using EcoRI and KpnI. 2,3-Butanediol dehydrogenase gene BDH1 was amplified from S. cerevisiae genomic DNA using BDH1-f and BDH1-r and cloned into pGAPZ between EcoRI and KpnI to obtain pGAPZ-BDH1. pGAPZ-AlsD was digested with BamHI and BglII to obtain a fragment containing PGAP-AlsD-tAOX1. pGAPZ-AlsS was linearized with BamHI and ligated with PGAP-AlsD-tAOX1 to result in plasmid pGAPZ-SD. BDH1 was cloned into pGAPZ-SD in the same manner to result in pGAPZ-SDB. To integrate the pathway genes into HIS4 locus of the P. pastoris genome, HIS4 gene was PCR amplified from P. pastoris X33 genomic DNA using primers HIS4-f and HIS4-r. HIS4 was cloned into pGAPZ-SD and pGAPZ-SDB to result in pGAPZ-SDH and pGAPZ-SDBH, respectively. E. coli udhA gene was amplified from E. coli XL1-blue genomic DNA using primers udhA-f and udhA-r. udhA was first cloned into pGAPZ to result in pGAPZ-udhA and then inserted into pGAPZ-SD to obtain pGAPZ-SDU. HIS4 was inserted into pGAPZ-SDU, resulting in pGAPZ-SDUH. All plasmid constructs were confirmed by PCR and sequencing.
Yeast transformation and screening
Plasmids and strains used in this study
Strains or plasmids
E. coli XL1-blue
recA1 endA1 gyrA96 thi-1 hsdR17 supE44 relA1 lac [F´ proAB lacIq Z∆M15 Tn10 (Tetr)]
P. pastoris strains
P. pastoris X33 harbouring codon-optimized AlsS and AlsD gene
P. pastoris X33 harbouring codon-optimized AlsS and AlsD and S. cerevisiae BDH1 gene
P. pastoris X33 harbouring codon-optimized AlsS and AlsD and E. coli udhA gene
GAP promoter, α-signal, Zeocin resistance
GAP promoter, Zeocin resistance
pGAPZ harbouring AlsS gene
pGAPZ harbouring AlsD gene
pGAPZ harbouring BDH1 gene
pGAPZ harbouring udhA gene
pGAPZ harbouring AlsS and AlsD genes
pGAPZ harbouring AlsS, AlsD and BDH1 genes
pGAPZ harbouring AlsS, AlsD and udhA genes
pGAPZ harbouring AlsS, AlsD and HIS4 genes
pGAPZ harbouring AlsS, AlsD, BDH1 and HIS4 genes
pGAPZ harbouring AlsS, AlsD, udhA and HIS4 genes
Shake flask cultivation
Single yeast colony was inoculated into 50-mL Falcon tube containing 10 mL YPD media and grown overnight. Shake flask cultivation was performed by inoculating 1 mL of overnight culture into 100 mL YP media (1% yeast extract, 2% peptone) containing various concentrations of glucose in a 500-mL shake flask. Aliquots were taken every 4–6 h. Samples were centrifuged at 13,000 rpm for 5 min. Supernatant was filtered through 0.22-µm filter and used for further analysis.
Batch and fed-batch fermentations were performed in 5-L bioreactors (Bioflo320, Eppendorf, Canada) equipped with two Rushton impellers. Overnight yeast culture (5% v/v) was inoculated into the fermentation media. Bioreactors were kept at 30 °C. The cultivation was performed at the optimal condition with pH 5.0 (± 0.02), agitation speed of 300 rpm and aeration rate of 0.5 vvm unless otherwise specified. The pH was maintained constant by adding 30% ammonia hydroxide through on-line pH monitoring. Feeding solution was fed to the bioreactor once the glucose was depleted. Glucose feed rate was adjusted between 0.2 and 0.8 mL/min to maintain a low concentration of glucose to avoid substrate inhibition.
Effect of cultivation conditions on titer of 2,3-BD in YPD
Batch fermentation of P. pastoris strain was performed in 5-L bioreactors (Bioflo320, Eppendorf, Canada) containing 3 L YPD media. Bioreactor inoculum was prepared by streaking a single colony from the plate and growing in a 500-mL shake flask containing 150 mL YPD media overnight (30 °C and 250 rpm). Effect of fermentation conditions was investigated by varying one parameter (pH, agitation speed and aeration rate) at a time. Other cultivation conditions were kept unchanged when one parameter was varied.
Statistical medium optimization
Basal salt medium (BSM) consisting of per liter: 42.9 g KH2PO4, 14.33 g K2SO4, 5.17 g (NH4)2SO4, 5.7 g MgSO4·7H2O, 0.6 g CaSO4·2H2O and 4 mL PTM1 was used for medium optimization. Trace metal solution PTM1 consists of per liter: 6 g CuSO4·5H2O, 0.08 g NaI, 3 g MnSO4·H2O, 0.2 g Na2MoO4·2H2O, 0.02 g HBO3, 0.5 g CoCl2, 20 g ZnCl2, 65 g FeSO4·7H2O, 0.2 g biotin and 5 mL H2SO4. Minitab 15 was used to generate Plackett–Burman and Box–Behenken design matrix and perform statistical analysis. Shake flask cultivation was performed to screen the significant factors affecting the titer of 2,3-BD. The responses (2,3-BD titer) were used to fit a first-order model. Box–Behnken design was employed to determine the optimal level of the three significant factors. The 2,3-BD titers obtained in shake flask cultivation were used to fit a quadratic model. Fed-batch cultivation using the optimized medium recipe was performed at 30 °C, pH 5.0, 300 rpm and 0.5 vvm.
Biomass was monitored by measuring optical density at 600 nm (OD600) with Ultraspec 60 (UK). Glucose concentration was measured using YSI2900 Bio-analyzer (Mandel, Canada) installed with a glucose membrane. 2,3-BD isomers were differentiated using gas chromatography (GC, Agilent 6850 series, Santa Clara, CA, USA) equipped with flame ionized detector (FID). For GC-FID analysis, yeast cultures were centrifuged at 13,000 rpm for 5 min. The supernatant was extracted with equal volume of ethyl acetate. Organic phase was dehydrated with sodium sulphate before GC analysis. The capillary GC column (Supelco Astec CHIRALDEX™ B-PM, 35 m × 0.25 mm × 0.12 µm) was used in this study. Helium was used as the carrier gas with a flow rate of 2 mL/min. The injector and detector were kept at 250 °C. Injection volume was 1 µL. Oven temperature program  was as follows: 1.5 min at 50 °C, programmed to increase up to 160 °C at a rate of 8.8 °C/min and hold for 5 min at 160 °C. Extracellular metabolites were determined by high-performance liquid chromatography (HPLC, Agilent 1200 series, Santa Clara, CA, USA) equipped with a Shodex Sugar SH1011 column (8 mm ID × 300 mm, 6 µm; Showa Denko, Tokyo, Japan). The column was maintained at 60 °C and eluted with 5 mM sulphuric acid at a flow rate of 0.6 mL/min. Acetoin was detected with variable wavelength detector at 214 nm. Other metabolites were detected with refractive index detector.
Student test was used to compare mean values using Origin 8.0. For medium optimization, statistical analysis was carried out using Minitab 15. Difference with confidence level of 95% (P < 0.05) was considered statistically significant.
Construction of P. pastoris strains for the production of (2R, 3R)-2,3-BD
Screening of different strains for high 2,3-BD production
Comparison of metabolite production of three P. pastoris strains
27.15 ± 1α
29.68 ± 2.08α
27.23 ± 0.62α
12.2 ± 0.84α
8.04 ± 0.95β
7.44 ± 0.19β
1.84 ± 0.76α
1.03 ± 0.09α
0.54 ± 0.07β
6.42 ± 0.62α
3.14 ± 0.28β
2.94 ± 0.23β
2.28 ± 0.36α
6.43 ± 0.08β
4.96 ± 0.07γ
Glycerol was produced as a major by-product as a channel for the regeneration of NAD+ in engineered S. cerevisiae for the production of 2,3-BD . Notably, 6.42 ± 0.62, 3.14 ± 0.28 and 2.94 ± 0.23 g/L glycerol was accumulated in strain X33-SD, X33-SDB and X33-SDU, respectively. Production of glycerol in P. pastoris has never been reported in the literature. Analysis of the P. pastoris genome sequence could offer a possible mechanism for glycerol formation. Two putative glycerol-3-phosphate dehydrogenases (GPDs) were present in P. pastoris genome. Putative GPD (PAS_ch2_2_0111) shares 57% amino acid similarity with GPD2 in S. cerevisiae. Further investigation is imperative to verify the enzyme activity of the putative GPDs in P. pastoris. Strain X33-SD is the most promising strain in terms of highest 2,3-BD production and least ethanol accumulation and is thus used for further study (Table 3).
Effect of glucose concentration
Effect of fermentation conditions on 2,3-BD production
Effect of agitation
Effect of aeration
Aeration is another major factor to determine DO level. We tested three aeration rates: 0.1, 0.5 and 1 vvm with agitation speed of 300 rpm. As was shown in Fig. 6b, higher aeration resulted in higher biomass production. OD600 reached 25.1 ± 1.2 at 1 vvm compared with 17.6 ± 0.9 at 0.1 vvm. The titer of 2,3-BD obtained at 0.1 vvm was slightly higher than that at 0.5 vvm, reaching 11.07 ± 0.81 and 10.78 ± 0.65 g/L, respectively. Only 8.87 ± 0.43 g/L 2,3-BD was detected at 1 vvm. Acetoin was produced at 0.97 ± 0.03, 1.6 ± 0.07 and 1.89 ± 0.15 g/L at 0.1, 0.5 and 1 vvm, respectively. The highest glycerol concentration of 4.95 ± 0.56 g/L was observed at 0.1 vvm. Ethanol was not detected at 1 vvm whilst 0.46 and 2.43 ± 0.23 g/L were produced at 0.5 vvm and 1 vvm, respectively. Aeration rate of 0.5 vvm was used further study for high production of biomass and 2,3-BD.
Effect of pH
The acidity of fermentation is critical to the cell growth and metabolite production. In the case of 2,3-BD production, it was reported that the formation of neutral 2,3-BD could be a countermeasure against acidification . It was found that the production of 2,3-BD was triggered by pH drop in K. pneumoniae G31 . Forced pH fluctuation was implemented to increase the titer of 2,3-BD to 70 g/L in comparison with 52.5 g/L without pH control. In this work, we examined the effect of pH through cultivation ranging from pH 4 to pH 6 and without pH control. As illustrated in Fig. 6c, the production of 2,3-BD in X33-SD was not affected by the pH, reaching a final titer of about 10.8 g/L. The highest acetoin titer was observed at pH 6. The lowest glycerol concentration was detected at pH 6, reaching 0.46 g/L. At pH 4, cell growth was significantly retarded (data not shown). When pH was not controlled, pH value dropped from initial pH 6.8 to pH 5.2 at the end of the batch. In previous studies, pH was reported to have an impact on the activity of acetoin reductase. Through a two-stage pH control strategy, cell growth of K. oxytoca was favoured in the first stage where pH was uncontrolled and maintained at a set pH for 2,3-BD production . The results obtained in this study indicate that P. pastoris could be a robust host for the production of 2,3-BD within a wide range of pH. We selected pH 5 for fed-batch cultivation, as optimal cell growth was achieved under this pH value.
Effect of cultivation conditions
23.65 ± 1.5α
34.8 ± 1.9β
42.35 ± 2.61γ
17.6 ± 0.8δ
22.95 ± 0.85α
25.1 ± 1α
17 ± 0.9δ
22.95 ± 1α
23 ± 1.2α
23.85 ± 1.3α
8.34 ± 0.62α
4.36 ± 32β
11.07 ± 0.5γ
10.78 ± 0.3γ
8.87 ± 0.2α
10.82 ± 0.2γ
10.78 ± 0.6γ
10.97 ± 0.7γ
10.77 ± 0.9γ
1.17 ± 0.02α
1.37 ± 0.02β
9.27 ± 0.81γ
0.97 ± 0.08δ
1.6 ± 0.12ε
1.89 ± 0.15ε
0.91 ± 0.04α
1.63 ± 0.1γ
2.75 ± 0.3ζ
0.99 ± 0.05α
3.49 ± 0.1α
4.95 ± 0.3β
3.45 ± 0.2α
2.26 ± 0.2γ
4 ± 0.2δ
3.46 ± 0.18α
0.46 ± 0.03ε
4 ± 0.3δ
0.66 ± 0.01α
2.43 ± 0.2β
0.46 ± 0.1α
0.2 ± 0.01γ
0.47 ± 0.05α
0.01 ± 0δ
0.2 ± 0.01γ
Fed-batch cultivation in YPD
Statistical medium optimization
Effect of yeast extract
BSM is a defined medium commonly used for high cell density cultivation of P. pastoris. BSM consists of mineral salts without complex nitrogen source. To develop an appropriate medium for 2,3-BD production, we first investigated the effect of complex nitrogen source on the titer of 2,3-BD. Media containing 40 g/L glucose were used for the production of 2,3-BD. It was shown that only 0.5 ± 0.05 g/L 2,3-BD was detected in BSM, whilst 4.5 ± 0.7 g/L was obtained in BSM supplemented with 10 g/L yeast extract (Additional file 1: Figure S1). It has been previously reported that the addition of complex nitrogen source such as yeast extract and corn steep liquor was beneficial to boost the titer of 2,3-BD [33, 34]. Therefore, it is reasonable to factor in yeast extract for optimization of BSM in this work.
Plackett–Burman and Box–Behnken design
Plackett–Burman design was used to screen significant factors affecting the production of 2,3-BD. Twelve-run shake flask cultivation was carried out based on the matrix (Additional file 4: Tables S1–S2) generated by Minitab 15. The responses showed good fit to the first-order model (Additional file 4: Equation S1). The F value for the fitted equation is 6.93 with P = 0.04, indicating the good fitness of the model. Statistical analysis (Additional file 4: Table S3 and Additional file 2: Figure S2) revealed that significance of medium components impacting the titer of 2,3-BD in the following order: KH2PO4 > yeast extract > MgSO4 > PTM1 > K2SO4 > (NH4)2SO4 > CaSO4. Apparently, KH2PO4, yeast extract and MgSO4 were the key variables and were chosen to determine their optimal levels using Box–Behnken design (Additional file 4: Tables S4–S7). The responses showed good fit to the quadratic model. It was found that the highest titer of 2,3-BD was achieved when the concentration of yeast extract, KH2PO4 and MgSO4 was 15, 21.5 and 2.85 g/L, respectively.
Fed-batch cultivation using optimized BSMY media
Biological production of bulk chemicals has garnered increasing attention in recent years. Production of optically pure 2,3-BD has been extensively investigated due to the wide applications of this platform chemical. Selection of a suitable host for metabolic engineering is crucial to the economic feasibility of the process. Engineering of native producers such as K. pneumoniae , S. marcescens  and B. licheniformis  requires the deletion of 2,3-BDH. An alternative strategy to produce pure optical isomer of 2,3-BD was to engineer heterologous hosts such as E. coli , S. cerevisiae  and L. lactis . To boost the titer of 2,3-BD, metabolic engineering and process engineering strategies could be employed. Metabolic engineering strategies include overexpression of the 2,3-BD synthesis pathway genes, inactivation of the competing pathway genes and co-factor engineering. Overexpression of budA and budB in a K. pneumoniae strain resulted in 60% increase of 2,3-BD compared with parental strain . Minimization of by-products was necessary to increase the yield of 2,3-BD. Lactic acid was formed as by-product in K. pneumoniae, K. oxytoca  and E. cloacae , and deletion of ldhA (encoding lactate dehydrogenase) enhanced the production of 2,3-BD in those strains.
Co-factor imbalance is a major bottleneck for the production of 2,3-BD from glucose. Two moles of NADH were generated during the glycolysis of 1 mol of glucose. Only 1 mol of NADH was consumed to reduce acetoin to 2,3-BD, causing a surplus of NADH. NAD+ can be recycled through NADH consumption processes such as the formation of lactic acid, ethanol and glycerol. As was mentioned previously, glycerol was produced as the major by-product in engineered P. pastoris strains, similar to that observed in S. cerevisiae [11, 12]. In S. cerevisiae, NADH reoxidation could be achieved through several mechanisms such as alcoholic fermentation, glycerol formation and respiration . Under anaerobic conditions where respiration cannot occur, glycerol formation was employed by P. pastoris as a major redox sink to recycle NAD+, as P. pastoris is a Crabtree effect-negative yeast and produces much less ethanol than S. cerevisiae. Similar glycerol formation mechanism may also exist in engineered Z. mobilis . More glycerol was produced when more 2,3-BD was formed. In fed-batch cultivation, 35 g/L glycerol was observed with 74.5 g/L 2,3-BD (Fig. 9). In contrast, no glycerol was detected when acetoin was the major product and no 2,3-BD was formed at agitation speed of 500 rpm (Fig. 6). In S. cerevisiae, glycerol is formed through the two GPDs. Disruption of the two GPDs in S. cerevisiae almost abolished glycerol formation and enhanced 2,3-BD production . Similar strategy could be implemented in P. pastoris to minimize glycerol synthesis and improve 2,3-BD titer. Co-factor engineering is an efficient strategy to balance the NAD+/NADH ratio. Expression of NADH oxidase gene L. lactis noxE in engineered S. cerevisiae strains lacking pyruvate decarboxylase resulted in increased 2,3-BD yield and productivity [29, 35, 53]. Overexpression of E. coli udhA gene (encoding a transhydrogenase) also led to enhanced production of 2,3-BD in engineered B. subtilis . However, expression of E. coli udhA was found not beneficial to boost the titer of 2,3-BD in our study.
Cultivation conditions such as pH and DO should be optimized to achieve optimal production of 2,3-BD. Cultivation pH can affect the production of 2,3-BD as well as cell growth and thus should be investigated. It was found that metabolite profile was highly associated with the cultivation pH in Klebsiella sp. Zmd30 and optimal existed for high production of 2,3-BD . Biomass accumulation and 2,3-BD production may favour different pH. Two-stage pH control scheme by controlling pH at 7.5 for cell growth and then reduced to 6.5 for 2,3-BD synthesis has been successfully implemented in E. cloacae . In this work, variation of pH between 4 and 6 did not show a significant difference of 2,3-BD titer, albeit cell growth was retarded at pH 4. DO is critical for achieving high titer of 2,3-BD. Complicated DO control schemes such as volumetric oxygen transfer coefficient KLa  and respiratory quotient  have been reported. Since DO is governed by agitation speed and aeration rate, it would be easier to control DO through optimizing those two parameters. Chan et al.  implemented a “one variable a time” strategy to optimize pH, agitation speed, aeration rate and maltodextrin concentration for the production of 2,3-BD in K. oxytoca. Three-stage agitation speed increased the titer of 2,3-BD by 9.8% in B. amyloliquefaciens . In our work, product profile was related to agitation speed and it could be manipulated to achieve production of acetoin or 2,3-BD.
YPD is a commonly used rich medium for yeast cultivation. However, it is not viable to use such expensive medium for industrial-scale production due to the costly yeast extract and peptone. Moreover, glucose accumulation was observed during long-time fermentation (Fig. 9). The slow utilization of glucose was also observed in the fermentation of engineered S. cerevisiae strains using YPD where cultivation time was over 300 h [12, 14]. Statistical medium optimization is an efficient approach to develop a suitable medium for enhanced production of 2,3-BD. It has been successfully used to develop industrial medium for other 2,3-BD producers [59, 60]. Despite minimal medium should be employed for industrial fermentation to reduce cost, the addition of complex nitrogen source such as yeast extract, casamino acids and corn steep liquor has been reported to increase the titer and yield of 2,3-BD in K. oxytoca , P. polymyxa , Raoultella ornithinolytica B6  and B. subtilis . Cultivation of P. pastoris strains in minimal salt medium led to very low titer of 2,3-BD. Therefore, yeast extract was used for the optimization of BSM to avoid compromising the titer of 2,3-BD. The three significant variables were identified through statistical analysis. KH2PO4 was found to have a negative impact on the titer of 2,3-BD and should be reduced. This is consistent with a previous report optimizing BSM for enhanced phytase production in P. pastoris . The optimized medium showed more robust performance than YPD in terms of higher yield, shorter fermentation time, faster glucose consumption and higher 2,3-BD titer.
Yeast extract was still used in the optimized medium due to its role in enhancing 2,3-BD titer. Feasibility of using other inexpensive nitrogen source such as corn steep liquor [63, 64] to partially substitute yeast extract could be explored with similar medium optimization strategy described in this work.
Comparison of 2,3-BD production in various microorganisms
2,3-BD productivity (g/L/h)
Glucose and galactose
Glucose and xylose
Raw inulin extract
Construction of engineered hosts generally requires antibiotic resistance as selection marker. The use of antibiotic-resistant microorganisms may not be ideal for industrial applications due to possible environmental impact. This concern could be addressed using nutritional auxotrophy as selection marker such as histidine-deficiency (his4) in P. pastoris. The antibiotic resistance gene could also be removed through proper molecular techniques such as flippase-mediated homologous recombination .
Compared with other engineered heterologous systems depending on plasmid-based expression of 2,3-BD synthesis genes, gene expression in P. pastoris was based on genome-targeting cassette and eliminated the need of episomal plasmids. Combined with the high growth rate, high alcohol tolerance and GRAS status, engineered P. pastoris could become a robust host for the production of 2,3-BD.
Pichia pastoris was engineered into a microbial cell factory to produce bulk chemical (2R, 3R)-2,3-BD using glucose as feedstock for the first time. The endogenous 2,3-BDH could support efficient conversion of acetoin to 2,3-BD. Statistical medium optimization was a useful tool to boost the titer of 2,3-BD. The highest titer of (2R, 3R)-2,3-BD reached 74.5 g/L in a fed-batch cultivation using optimized medium. P. pastoris was proved a versatile platform for biofuel production other than heterologous protein production. The engineered P. pastoris strain could be a good starting point for further metabolic and process engineering to achieve a novel host for cost-effective production of (2R, 3R)-2,3-BD.
ZY designed the experiments. ZY performed the experiments and data analysis. ZY wrote the manuscript. ZZ coordinated the manuscript draft and revision. ZZ supervised the work. Both authors read and approved the final manuscript.
The authors are grateful to the financial support from the Natural Sciences and Engineering Research Council (NSERC) of Canada. Zhiliang Yang is the recipient of a doctoral scholarship from the China Scholarship Council for the duration of this work.
The authors declare that they have no competing interests.
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